Aseptic Fruits and Vegetable Bag in Drum Processing Line

What is Aseptic Puree/Paste Bag in Drum?

Aseptic pulp, puree, or paste bag in drum processing is a method used to produce and package fruit and vegetable products in a sterile environment, ensuring extended shelf life without preservatives. This process involves feeding and sorting fruits, separating the pulp, thermal and enzymatic treatments, and refining. It is suitable for single and multi-fruit processing lines.

Main Equipments

Primary Processing Equipment:

Washing: Ensures fruits and vegetables are clean before processing.
Sorting: Separates fruits based on quality and size.
Cutting: Prepares fruits for extraction by cutting them into manageable pieces.

Extraction Equipment:

Pulp Separation: Separates the pulp from seeds, skins, and other non-edible parts.
Thermal and Enzymatic Treatment: Enhances the quality and stability of the pulp using hot brix/ cold brix.
Refining: Further processes the pulp to achieve the desired consistency and quality with Turbo Refiner/ Decanter.

Evaporation:

Using Multi Effect Evaporators, we offer solutions for producing juice or concentrated tomato products. Production lines can handle from small capacities up to 50,000 liters per hour of evaporated water, with varying levels of automation to suit different needs.

Sterilization and Pasteurization:

Produces pasteurization or aseptic sterilization plants for high or low viscosity products, either whole or in pieces. Tubular heat exchangers are used for packaging products or direct tunnel heat exchangers for already packaged products. The quality and finish ensure maximum hygiene and aseptic conditions.

Aseptic Filling System:

Our aseptic fillers can fill drums, bins, goodpacks, or small-sized bags in both stand pouches and flat pouches formats. The systems are designed to adapt to various finished products and can fill from 1,000 up to 9,000 liters per hour, depending on the filler used.

Specific Processing Machines

Pineapple Juice Processing Machines:

Capacity: 1,000 kg/h to 20,000 kg/h of fresh fruit.

Mango, Guava, and Passion Fruit Juice Processing Machines:

Capacity: 1,000 kg/h to 20,000 kg/h of fresh fruit.

Multifruit Processing Machines:

Capacity: 2,000 kg/h to 15,000 kg/h of fresh fruit.

Banana Processing Line:

Capacity: 3,000 kg/h to 15,000 kg/h of fresh fruit.

Peach, Prune, and Apricot Juice Processing Machines:

Capacity: 2,000 kg/h to 15,000 kg/h of fresh fruit.

Apple, Pear, and Kiwi Juice Processing Machines:

Capacity: 2,000 kg/h to 15,000 kg/h of fresh fruit.

Tomato Concentrate Processing Machines:

Capacity: 20 tons/day to 1,500 tons/day of fresh tomatoes.

Multifruit Line 1000:

Capacity: 800 kg/h to 1,500 kg/h of fresh fruit.

Evaporators

Continuous Effect Evaporators for Tomato Concentrate:

Capacity: 500 liters/hour to 50,000 liters/hour of evaporated water.

Falling Film Evaporators for Fruit Juice:

Capacity: 10,000 liters/hour to 50,000 liters/hour of evaporated water.

Batch Evaporators Under Vacuum for Fruit Juice or Tomato:

Capacity: 1,000 liters/hour to 10,000 liters/hour of evaporated water.

Continuous Effect Evaporators for Fruit Juice:

Capacity: 500 liters/hour to 50,000 liters/hour of evaporated water.

Sterilization and Pasteurization

Handles up to 12,000 liters/hour of product for drums up to 220 liters.

Why Choose Our Aseptic Bag in Drum Processing Line?

Our processing line ensures high-quality, hygienic, and efficient production of aseptic fruits and vegetables. It is ideal for entrepreneurs looking to produce high-quality, safe, and long-lasting products. With our advanced technology and customizable solutions, you can optimize your production line for various fruits and vegetables, ensuring your products meet the highest standards of quality and safety.

After Sales Service

We stand behind our equipment with comprehensive after-sales service:

One-Year Warranty: All equipment comes with a one-year warranty to cover any manufacturing defects or malfunctions.
Lifetime Service: We offer lifetime service support to ensure the continued performance and reliability of our equipment.

Equipment Service

Responsive Support: If any equipment malfunctions and cannot be resolved independently, our company guarantees a response within few hours of receiving the failure notification.

Sales and Service Support

Pre-Sales Service:

Experience Inquiry and Consulting Support tailored to your specific needs.
Comprehensive Testing Support to ensure optimal equipment selection.
Factory Visits to explore firsthand our cutting-edge manufacturing facilities.

After-Sales Service:

Expert Engineer Training in machine installation and operation.
A dedicated Team of Engineers is available for on-site service worldwide.

Why Choose Alliance?

Comprehensive Solutions: From design to maintenance, we handle it all.
Customized Approach: Tailored solutions to fit your needs precisely.
Industry Expertise: Years of experience in food processing.
Cutting-Edge Technology: State-of-the-art equipment for optimal results.
Commitment to Quality: Highest standards in every aspect.
Exceptional Service: Personalized support at every stage.
Proven Track Record: Trusted by satisfied clients.
Long-Term Partnership: We’re committed to your success for the long haul.

FAQs (Frequently Asked Questions)

Q1: What is a turnkey solution?

Alliance, a turnkey solution means we handle every aspect of Aseptic Puree/ Paste Line, from initial setup to ongoing support, providing our clients with a hassle-free experience.

Q2: What does your turnkey solution for frozen vegetable processing include?

Our turnkey solution encompasses everything from the design and installation of processing equipment to training your staff, providing ongoing maintenance and support, and ensuring the efficient operation of your processing facility. We take care of every step, allowing you to focus on your business.

Q3: How can a turnkey solution benefit my business?

By opting for a turnkey solution, you can save time and resources by avoiding the need to coordinate multiple vendors or manage various aspects of the project yourself. Our comprehensive approach streamlines the process, reduces potential delays, and ensures a seamless transition to your new processing capabilities.

Q4: Can you customize the turnkey solution to fit my specific requirements?

Absolutely. We understand that every business has unique needs, which is why we tailor our turnkey solutions to meet your specific requirements. Whether you need equipment modifications, additional training, or ongoing support, we work closely with you to ensure the solution aligns perfectly with your goals.

Q5: What type of support do you provide after the turnkey solution is implemented?

Our support doesn’t end once the solution is implemented. We provide comprehensive after-sales service, including ongoing maintenance, technical support, and training for your staff. Our goal is to ensure the long-term success and efficiency of your processing operations.

Q6: How long does it take to implement a turnkey solution?

The timeframe for implementing a turnkey solution can vary depending on the scope and complexity of the project. We work closely with our clients to establish realistic timelines and ensure that the solution is implemented efficiently and effectively.

Q7: Can you provide references or case studies of past turnkey projects?

Certainly. We have a portfolio of successful turnkey projects spanning various industries and applications. We would be happy to provide references or case studies that demonstrate our expertise and the results we’ve achieved for our clients.

Q8: How do I get started with implementing a turnkey solution for frozen vegetable processing?

Getting started is easy. Simply reach out to our team, and we’ll schedule a consultation to discuss your specific needs and objectives. From there, we’ll work closely with you to develop a customized turnkey solution that meets your requirements and exceeds your expectations.

Aseptic Fruits and Vegetable Bag in Drum Processing Line